Counterbalanced Lift Truck F1-4 Driver
DESCRIPTION
QCTO Accredited Skills Programme (SAQA Reg. No SP-220303 | SP-220304 | SP-220305 | SP-220306)
The purpose of this skills programme is to prepare a learner to operate as a Counterbalanced Lift Truck F1-4 Driver. The learner will understand the high-risk environment in which they will be operating. They will understand the physics of momentum and how to safely work in different environments. In addition, learners will develop communication skills in noisy industrial environments.
A Counterbalanced Lift Truck F1-4 Driver operates a Counterbalanced Lift Truck that is designed and constructed for the purpose of raising or lowering to different positions, store or retrieve a load up to rated capacity of F1- Up to 3000 kg | F2 – Up to 7000Kg | F3 – Up to15000Kg | F4 – Above 15000Kg
This skills programme is developed to enable a qualified learner to:
- Conduct Counterbalanced Lift Truck F1-4 pre-start check-ups and start
- Move and position loads with a Counterbalanced Lift Truck F1 Refuel/energise, park and shut down a Counterbalanced Lift Truck F1-4
COURSE DURATION: 25 Days
Minimum: 4 People to initiate course
NQF LEVEL: 3
CREDITS: 20
Quality Assured Partner: Quality Council for Trades & Occupations (OCTO)
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Description
Benefit to the sector, society, and the economy:
Forklift truck operations involve the use of powered industrial trucks to lift, move, and transport heavy materials efficiently and safely within warehouses, factories, construction sites, and logistics centers. These operations are essential for improving productivity, reducing manual labor, and ensuring smooth material handling across various sectors.
900079-000-00-KM-01, Health, Safety, Risk and Legislation
Purpose of the Knowledge Module The main focus of the learning in this knowledge module is to build an understanding of the health, safety, risk and legislative theory required for the practice of the lift truck environment. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 2.5 days.
KM-01-KT01: Theories and principles of relevant legislation, regulations and codes
- KT0101 Principles of specifications, standards and regulations
- KT0102 Driven Machinery Regulations Act in relation to lift truck operations
- KT0103 National Code of Practice regulations
- KT0104 Registration with Department of Labour
- KT0105 Occupational Health and Safety Act
- KT0106 Road Traffic Act applicable to lift truck operations
KM-01-KT02: Concepts, theories and principles of Safety, Health, and Risk
- KT0201 Principles of safety and workplace safety
- KT0202 Types of potential hazards and emergency situations
- KT0203 Types of signage at a lift truck environment
- KT0204 Principles of reporting incidents/emergencies
- KT0205 Principles of housekeeping
- KT0206 Types of personal protective equipment
- KT0207 Principles of energy efficiency
- KT0208 Principles of drive type
- KT0209 Principles of job-specific medical testing and examination
KM-01-KT03: Concepts, theories and principles of first aid and contagious
- KT0301 Types of potential hazards and emergency situations
- KT0302 Principles of documenting emergencies
- KT0303 Types of injuries
- KT0304 Types of visible vital signs, signs of shock and first aid
- KT0305 Principles of dealing with contagious diseases
- KT0306 Transmission routes of contagious diseases and risk prevention
KM-01-KT04: Concepts, theories and principles of firefighting
- KT0401 Elements of fire (Triangle of Combustion)
- KT0402 Causes of different types of fires
- KT0403 Classes of fires
- KT0404 Basic firefighting equipment
- KT0405 Fire prevention
900079-000-00-KM-02, Environment, Energy, Efficiency and Ethics
Purpose of the Knowledge Module
The main focus of the learning in this knowledge module is to build an understanding of the importance of environmental sustainability and energy efficiency factors impacting on undertaking business operations and processes in an environmentally sustainable and responsible manner. The learner will also be exposed to the concept and practices with regard to ethics in order for them to be able to interpret ethical and non-ethical behaviour and practices. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 1.25 days.
KM-02-KT01: Theories and principles of relevant environmental sustainability requirements
- KT0101 National Environmental Management Act applicable to lifting machine operations and how they impact or affect the work activities on a local and global scale
- KT0102 Environmental aspects, impacts, education and pollution types in the work environment
- KT0103 Environmental sustainability of industries including but not limited to mining, construction, warehousing, ports, agricultural, manufacturing, etc
KM-02-KT02: Concepts, theories and principles of energy efficiency
- KT0201 Energy efficiency guidelines and polices applicable to lifting machine operations and how they impact or affect the work activities on the lifting machine operations system
- KT0202 Managing resources such as water, energy, chemical products, fuel usage and waste
KM-02-KT03: Theories, concepts and principles of ethics
- KT0301 Ethics Defined
- KT0302 Implementing Ethics in the Workplace
- KT0303 Employer / Employee Rights
- KT0304 Business and Social Responsibilities
- KT0305 Ethical Decisions
- KT0306 Unethical Behaviour
900079-000-00-KM-03, Tools, Equipment and Maintenance
Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the theory required for the use of specific tools, equipment, and the maintenance thereof as it pertains to lift trucks and to identify and describe the purpose of the various components and attachments that make up a lift truck. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 2.5 days.
- KM-03-KT01: Introduction to sectors utilising lift trucks
- KM-03-KT02: Purpose of lift truck components, maintenance and mechanical appreciation
- KM-03-KT03: Concepts, principles and theories of inspection methods
- KM-03-KT04: Types, classification and purposes of lift trucks attachments
- KM-03-KT05: Principles, concepts and methods of identifying and reporting defects
KM-03-KT01: Introduction to sectors utilising lift trucks
- KT0101 List the various sectors
- KT0102 Role-players within the lift truck environment
KM-03-KT02: Purpose of lift truck components, maintenance and mechanical appreciation
- KT0201 Principles and theories of lifting equipment and attachments
- KT0202 Concepts, theories and methods of maintenance and maintenance schedules
KM-03-KT03: Concepts, principles and theories of inspection methods
- KT0301 Basic principles for site inspection of lift trucks
- KT0302 Application of different types of lift truck and attachments
- KT0303 Methods and procedures for operating various types of lift truck
- KT0304 Limitations of lift truck usage for use of the equipment, attachments and materials
- KT0305 Methods and procedures for lift truck inspection
KM-03-KT04: Types, classification and purposes of lift trucks attachments
- KT0401 Types, identification and selection of lift truck attachments for safe material handling
- KT0402 Features and characteristics of the main types of lifting attachments for lift trucks
- KT0403 Purposes and safe uses of the main types of lifting attachments for lift trucks
- KT0404 Principles of lifting attachments of lift trucks in relation to load capacity
- KT0405 Principles of storage, handling and maintenance of lift truck attachments
KM-03-KT05: Principles, concepts and methods of identifying and reporting defects
- KT0501 Principles, concepts and methods of identifying faults and defects
- KT0502 Methods and of recording and reporting defects
900079-000-00-KM-04, Principles of Lift Truck Operations
Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the principles and theories that pertain to the operation and effective use of a lift truck in a working environment. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 2.5 days.
KM-04-KT01: Concepts, dynamics and theories of the lift truck environment
- KT0101 Principles of housekeeping in the lift truck environment, including but not limited to mining, construction, warehousing, ports, agricultural, manufacturing, etc
- KT0102 Principles and legislation of safe usage and storage of lift truck and attachments
KM-04-KT02: Theories and principles of operating procedures of lift trucks
- KT0201 Theories, purpose and functions of manufacturer’s instructions
- KT0202 Purpose and functions of user/company standard operating procedures
KM-04-KT03: Theories, concepts and principles of lift truck operations in terms of de-stacking and stacking a load
- KT0301 Principles and procedures for planning a load
- KT0302 Principles and procedures for safe positioning of the load
- KT0303 Procedures and principles for maintaining centre of gravity
- KT0304 Concepts and principles of maintaining stability of the load
KM-04-KT04: Principles, concepts and methods of identifying and reporting faults and defects of the load
- KT0401 Principles, methods and techniques of identifying defects
- KT0402 Methods and techniques of recording and reporting defects
KM-04-KT05: Principles, concepts and techniques of identifying and reporting defects
- KT0501 Principles, methods and techniques of identifying defects
- KT0502 Methods and techniques of recording and reporting defects
900079-000-00-KM-05, Principles of load recognition and storage
Purpose of the Knowledge Module
The main focus of the learning in this knowledge module is to build an understanding of the theory required for the identifying and storing of a variety of loads. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 1.25 days.
KM-05-KT01: Identification and categories of various loads
- KT0101 Identify various load types and categories
- KT0102 Identify various symbolic signs
KM-05-KT02: Methods of storing various loads
- KT0201 Methods of handling and storing loads
- KT0202 Methods of calculating loads
KM-05-KT03: Characteristics and uses of different materials and determining load parameters
- KT0301 Identify various load types and categories
- KT0302 Types of lifting equipment relevant for different material types
- KT0303 Theories and functions of load charts
- KT0304 Methods for measuring, estimating and calculating loads
900079-000-00-KM-06, Principles of Communication
Purpose of the Knowledge Modules
The main focus of the learning in this knowledge module is to build an understanding of the various techniques of communicating within the industry. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 1.25 days
KM-06-KT01: Effective communication
- KT0101 Elements of good and poor performance
- KT0102 Principles and concepts of effective communication flows to improve and sustain performance
KM-06-KT02: Methods and principles of communication
- KT0201 Methods and techniques used to manage and maintain effective communications between task participants / role-players
- KT0202 Forms of communication and reporting that could be utilised to ensure effective participation of all parties in a task
Total number of credits for Knowledge Modules: 9
900079-000-00-PM-01, Inspect work area and personal protective equipment for safe operations
Purpose of the Practical Skill Module
The focus of the learning in this module is on providing the learner an opportunity to inspect work area and personal protective equipment. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 2.5 days.
PM-01-PS01: Identify risks and hazards
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures, and information available the learner must be able to:
- PS0101 Identify and utilize Personal Protective Equipment
- PS0102 Identify, implement and record appropriate corrective action
PM-01-PS02: Perform inspection of work area
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0201 Inspect work area and make work area safe and secure from physical hazard
- PS0202 Identify safety signs and symbols e.g. Hazchem (dangerous goods), flammable cargo, liquids, gases and solids, safety signage, etc
- PS0203 Identify, implement and record appropriate corrective action
PM-01-PS03: Select and use appropriate PPE in relation respect of workplace
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures, and information available the learner must be able to:
- PS0301 Identify and utilize Personal Protective Equipment
- PS0302 Identify, implement and record appropriate corrective action
900082-000-00-PM-01, Conduct pre-start, operational checks and basic maintenance on a Counterbalanced Lift Truck F1-4
Purpose of the Practical Skill Module
The focus of the learning in this module is on providing the learner an opportunity to conduct pre-start and operational checks of a Counterbalanced Lift Truck F1-4. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 1.25 days.
PM-02-PS01: Perform mechanical appreciation, and conduct pre-start and start-up checks
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0101 Identify and name functional components and structures according to Counterbalanced Lift Truck F4 type
- PS0102 Complete visual and operational checks (check oil, tyres, control levers, forks, attachments, brakes, gauges, sirens, etc.)
- PS0103 Access equipment safely
PM-02-PS02: Record and report all faults and defects
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0201 Identify and report faults and defects
- PS0202 Identify the consequences of operating a faulty or defective machine
- PS0203 Execute lock-out procedure
- PS0204 Sign and handover procedures for filing
900082-000-00-PM-02, Operate a Counterbalanced Lift Truck F4 by lifting, moving and position loads
Purpose of the Practical Skill Module
The focus of the learning in this module is on providing the learner an opportunity to operate a Counterbalanced Lift Truck F4 by positioning, transporting and moving loads within a work environment. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 7.5 days.
PM-03-PS01: Perform basic Counterbalanced Lift Truck F4 movement processes
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0101 Driving Counterbalanced Lift Truck F1-4 forward and backwards
- PS0102 Driving Counterbalanced Lift Truck F1-4 through a chicane
- PS0103 Raise, lower and tilt forks and/or operate attachments, where applicable.
PM-03-PS02: Establish and clear route of the load
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available, the learner must be able to:
- PS0201 Identify and follow shortest and safest route
- PS0202 Identify and clear route obstructions in line with company/statutory procedures
PM-03-PS03: Perform stacking and storage procedures in accordance with statutory/company procedures
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0301 De-stack and stack loads
- PS0302 Handle loads in accordance with freight characteristics and relevant loading methods
- PS0303 Store loads in accordance with statutory/company procedures
PM-03-PS04: Maintain centre of gravity to ensure stability
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0401 Evaluate length, weight, width, height and shape of load
- PS0402 Determine the centre of gravity of load and Counterbalanced Lift Truck F1-4
- PS0403 Rate capacity accordance to manufacturer’s specifications
PM-03-PS05: Submit completed documents and follow hand-over processes
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0501 Complete reports, Driver trip-sheet/log-sheet and Drivers checklists
- PS0502 Follow and complete job cards, worksheets, bay/stack plans, mobile display units/vehicle mounted unit, work instructions
900082-000-00-PM-03, Refuel/Energise Counterbalanced Lift Truck F1-4 in the designated area
Purpose of the Practical Skill Module The focus of the learning in this module is on providing the learner an opportunity to refuel or energise a Counterbalanced Lift Truck F1-4 in the designated area. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 1.25 days.
PM-04-PS01: Identify the refuelling/energising area and associated hazards and risks of refuelling/energising
- PS0101 Move lift truck toward designated refuelling/energising area
- PS0102 Identify potential hazards and risks in refuelling/energising area
- PS0103 Identify necessary resources such as spill kits, drip tray, fire extinguisher, etc
PM-04-PS02: Identify different lift trucks by fuel/propulsion types and their related refuelling/energising procedures and methods
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0201 Identify the fuel/propulsion type used by the Counterbalanced Lift Truck F1-4
- PS0202 Identify procedures and methods of refuelling/energising the lift truck
900082-000-00-PM-04, Park, secure and shut down a Counterbalanced Lift Truck F4 in the designated secure area
Purpose of the Application Skill Module
The focus of the learning in this module is on providing the learner an opportunity to park, secure and shutdown a Counterbalanced Lift Truck F4 in the designated secure area. The learning contract time, which is the time that reflects the required duration of enrolment for this module, is at least 1.25 days.
PM-05-PS01: Remove load and any attachments, where applicable
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0101 Remove load and attachment, where applicable
- PS0102 Store load and related attachments safely
PM-05-PS03: Lower forks / attachments, apply park brake and neutralise controls
Scope of Application
Given work instructions, checklists, work area, case study, activity documents, templates, forms, safety and quality principles, standard operating procedures and procedure information available the learner must be able to:
- PS0301 Lower forks / attachments to ground level
- PS0302 Apply park brake and ensure all controls are neutralized, where applicable
- PS0303 Switch off ignition, lights, and lock out lift truck
- PS0304 Secure lift truck cab, where applicable
- PS0305 Ensure safe egress from cab
PM-05-PS04: Adhere to lock-out/hand-over procedures
- PS0401 Follow lock-out procedures and documentation in accordance with statutory, manufacturer’s and company’s specification
- PS0402 Follow hand-over procedures and documentation in accordance with statutory, manufacturer’s and company’s specification
Total number of credits ,for Practical Skill Modules: 11
Assessment and awards:
Students are required to complete the following
- Theoretical assignments
The purpose of this knowledge module is to equip learners with a general understanding of the key concepts and principles that underpin the tasks performed by a Advanced emergency first aid responder.
- Practical assignments
The purpose of the practical skill module is to provide learners with practical skills coaching and hands-on exposure in the key skills required to assess and manage advanced medical, trauma, and environmental emergencies
Entry level requirements into this programme?
- Certified copy of you ID document
- NQF Level 2 ( Grade 10) with Mathematical Literacy (i.e. numeracy).
Typical Graduate attributes
Skills Programme Rationale
The need for Lift Machine Operators within various sectors such as transport, mining, manufacturing, production, construction, and warehousing sectors has created a demand for people with the skills to use and operate different types of lift trucks to perform a wide range of activities safely and efficiently, with due consideration to the context in which they operate. This skills programme was also developed to standardise the practice of accreditation, resulting in improved quality in terms of programme delivery.
This skills programme should allow qualifying learners to be certificated to operate a Counterbalanced Lift Truck F1-4. Qualified learners could progress to become Crane or Hoist Operators or gain access to the Occupational Certificate: Rigger
