Telescopic Boom Handler C46

DESCRIPTION

Unit Standard (SAQA Reg. No 260781)

A telescopic handler, also called a telehandler, teleporter, reach forklift, or zoom boom, is a machine widely used in agriculture and industry. It is somewhat like a forklift but has a boom (telescopic cylinder), making it more a crane than a forklift, with the increased versatility of a single telescopic that can extend forwards and upwards from the vehicle. The boom can be fitted with different attachments, such as a bucket, pallet forks, muck grab, or winch.

This course will assist the learner in becoming a fully qualified Telescopic Boom Handler operator who has the knowledge, skills and experience to operate the Telescopic Handler in a safe and professional manner. This will allow certified users by adding value to any organization.

Successful candidates credited with this unit standard are able to:

Discuss and apply the regulatory framework for operating a telescopic boom handle
Describe the telescopic boom handler to be operated
Demonstrate mechanical awareness of the telescopic boom handler
Inspect the telescopic boom handler
Handle loads with a telescopic boom handler
Operate a telescopic boom handler

COURSE DURATION:

Novice: 5 Days
Refresher: 1 Day

NQF LEVEL: 3

CREDITS: 10

Quality Assured Partner: Transport Education And Training Authority

Add to quote

Category: TETA Courses

Detailed Information

Description

Telescopic Handler Learning Outcomes

Operating a lifting machine takes place within a regulatory framework that seeks to ensure safety of the operator, the lifting machine and the lifting machine environment. Telescopic boom handlers are inherently dangerous; hence, their safe operation cannot be overstated. The learner will also acquire the competencies and skills to operate the components, systems and levers to accomplish the task of lifting and handling loads appropriately. The aspects of safety and communication during the lifting operation are covered. The area of focus of this programme will be;

Module 1

Programme Introduction

Unit Standard Information

Legislative Requirements

General Duties Of Employers To Their Employees
General Duties Of Employers And Self-Employees Persons To Persons Other Than Their Employees
Duties To Inform
General Duties Of Employees At Work

General Safety Regulations 2

Personal Safety Equipment And Facilities
Intoxication
Admittance Of Persons

General Safety Regulations 8

Stacking Of Articles

Driven Machinery Regulations 18

Lifting Machines, Hand-Powered Lifting Devices And Lifting Tackle

Construction Regulations

Construction Vehicles And Mobile Plant

General Safety Regulations

National Code Of Practice

Programme Break-Down And Duration
Learners Without Prior Training Or Experience
Operators With Previous Certification (Re-Certification)

Managerial Responsibilities

Module 2

Cranes Defined

Jib Cranes
Lifting Tackle

Crane Codes

General View Of The Telescopic Boom Handler (TBH)

Module 3

Principles Of Telescopic Boom Handler Operations

Factors Contributing To TBH Stability

Basic Principles Of Stability

TBH’s And The See-Saw Principle

Centre Of Gravity & Combined Centre Of Gravity

The Stability Triangle

Without Stabilisers
With Stabilisers

Longitudinal And Dynamic Stability

Longitudinal Stability
Dynamic Stability

Driving On Ramps And Inclines

Correct Driving On Inclines
Incorrect Driving On Inclines

Centrifugal And Frictional Forces

Load Centering

Data And Capacity Plates
Load Charts

Module 4

TBH Technical Information

Dimensions And Load Charts

Typical TBH Component View

TBH Transmission

Mechanical Transmission
Hydrostatic Transmission Advantages

Torque Converter

The Cabin

Instrument And Controls
Operator Seat
Safety Belt
Ignition Switch
Emergency Stop Button
Battery Cut-Off

Instrument Panel

Drivers Presence
Instrument Control Panel

Longitudinal Stability Alarm

Typical TBH Switches

Light Switches, Horn And Indicator Switch

Front And Rear Wind Screen Wiper Switch

Hydraulic Controls

Service Brake Pedals

Forward/Neutral/Reverse Gear Selection

Gear Lever

Steering Selection

Heater Control

Fan Control
Temperature Control
Air conditioning Control

Windscreen Demist Vents

Level Indicator

Steering Wheel Adjustment Lever

Document Holder

Front Lights

Rear Lights

Rotating Beacon

The Carrier

Towing Pin
Adjustable Projecting Hook

Electrical Connection

Brake System Connection

Tyres

Electrical And Hydraulic Components

Telescopic System
Electrical Provision On Jib

Typical TBH Attachments

Attachment Connection
Removable Attachments
Example Of Removable Attachments

TBH Transportation

Centre Of Gravity
TBH On A Platform
Loading The TBH

Module 5

TBH Inspections

Daily Inspections For TBH

Personal Protective Equipment

The Carrier

Engine Oil Level
Radiator Liquid Level
Radiator Cap
Radiator Core
Water Pump
Hoses, Pipes And Leaks
Fan Blades
Fuel Level
Fuel Filter
Air Filter
Transmission Oil

Wheels & Tyres

Tyres-Condition And Pressure
Brake System
Fuel System
Electrical Circuit
Battery Maintenance
Changing Batteries
Jump Starting The Engine

The Telescopic Boom

The Boom

Jib Pads

The Forks
Hydraulic System

General external checks

The Cabin

Operator’s Daily Checklist: TBH

Lifting Machinery: Record Of Inspection

TBH Operational Procedures

Operating Instructions
Starting The TBH
Operating Procedures
Closing Down Procedures

Module 6

Freight Handling

Duty To Inform

Identifying And Classifying Freight

Material Safety Data Sheet (MSDS Documentation)

Employer Responsibility

Labelling: Dangerous Goods & Substances

Toxic And/Or Corrosive (Combustible) Substances
Radioactive Material (Low To High Level Radiation
Flammable Liquids (Polar/Water-Miscible) Potential Hazards
Flammable Solids-Toxic And/Corrosive Potential Hazards
Substances-Spontaneously Combustible-Toxic (Air-Reactive) Potential Hazards
Substances-Water-Reactive (Emitting Flammable And Toxic Gasses
Oxidizers (Unstable) Potential Hazards
Organic Peroxides (Heat And Contamination Sensitive/Temperature Controlled Potential Hazards
Substances-Toxic (Non-Combustible) Potential Hazards
Infectious Substances Potential Hazards
Mixed Load/Unidentified Cargo Potential Hazards
Gases-Inert Potential Hazards
Gases-Flammable-Corrosive Potential Hazards
Gases-Oxidizing (Including Refrigerated Liquids) Potential Hazards

Safety Colours And Symbols

Prohibition Signs
Warning Signs
Safe Condition Signs
Mandatory Action Signs
Typical Safety Signs: Examples

Pallets (Packaging)

Pallet Stacking Pattern

Block Stacking Pattern
Brick Stacking Pattern
Pin-Wheel Stacking Pattern
Irregular Stacking Patterns

Pallet stacking tips

Stacking Pallets

Block Stacking

Types Of Pallets

Returnable/Re-Usable Wooden Pallets
Double Face, Flash, Non-Reversible Pallets
Double Face, Flash, Reversible Pallets
Single Wing, Double Face, Non-Reversible Pallets
Double Wing, Double Face, Non-Reversible Pallets
Double Wing, Double Face, Reversible Pallets
Other Returnable Pallets
Cage Post/Pallets
Box Pallets/Pallet Containers
Pallet Collars

Freight Wrapping

Fragile And Non-Fragile Items
Crated/Pelleted/Boxed/Wrapped Items

Pallet Stacking Tips

Instruction For Handling Loads

Pelleted Loads
Irregular Loads
Uneven Loads
Weight Of Load And Centre Of Gravity
Longitudinal Stability Alarm
Lateral Horizontality
Lifting A Load From The Ground
Picking Up A High Load On Tyres

Laying Up A High Load On Tyres
Picking Up A Non-Palletised Load
Picking Up And Laying A High Load On Stabilisers
Picking Up A High Load On Stabilisers
Laying A High Load On Stabilisers

Pallet Loading Sequence

Open Trailer
Closed Container
Box Car

Vehicle Loading And Unloading

Loading Lorries Or Trailers
From The Ground
Offloading Lorries And Trailers

Module 7

Rigging And Slinging

Lifting Tackle

Driven Machinery Regulation (DMR 18)

Determining Load Weights

Weight Tags
Waybills
Known Quantities
Tests Picks

Centre of Gravity

Location Of The Load (COG)

Chain Slings

Selecting A Chain For The Job
Chain Slings-Types
Using Chains And Chain Slings Safely And Correctly
Chain Working Load Limits (WLL)
Chains-Unusual Application
Chain Inspection
Chain, Chain Slings, Hooks And Shackles-3 Monthly Inspection

Wire Rope Slings

Wire Rope Slings-Types
Using Wire Ropes Safely And Correctly
Causes Of Deterioration
Wire Rope Working Load Limits
Wire Rope Inspection
Calculations
Fibre Ropes, Steel Wire Ropes, Slings, Hook And Shackles-3 Monthly Inspection

Polyester Webbing Slings

Types Of Polyester Webbing Lifting Slings
Polyester Webbing Sling Properties
Selection, Safe Use And Maintenance Of Polyester Slings
Safe Working Load (SWL) Of Polyester Slings
Recommendation For Inspection Of Polyester Slings For Detection Of Damage

Rigging Attachments

Eye Bolts And Ring Bolts

Lifting With Eye Bolts
Alignment Of Eye Bolts
Safe Working Loads Corresponding To Angle Of Pull

Shackles

Alloy Bow Type Shackles
Large Dee With Screw Collar Pin Galvanised

Crosby Clamps

Green Pin-U.S. Fed Specification
Commercial
Recommended Methods Of Applying Crosby Clamps
Rope Clips
Incorrect Methods Of Applying Wire Rope Clips

Turnbuckles

Eye One End Hook Other End

Thimbles

Ordinary Galvanised
Standard Commercial Galvanised

Hooks

Hook Inspection

Wire Rope Blocks

Calculation: Parts Of Line Required

Rope Reeving

Symmetrical (Balanced) Reeving
Eccentric (Unbalanced) Reeving

Slinging

General Information

Eccentric Loading

Slings And Safe Working Load Sling Configuration

Single Vertical Hitch
Bridle Hitch
Single Basket Hitch
Double Basket Hitch
Double Wrap Basket Hitch
Single Chocker Hitch
Double Chocker Hitch
Double Wrap Chocker Hitch
Endless Slings Or Grommet Slings

Sling Angles

Effect Of Sling Angle On Sling Load

Module 8

Operator Communication Skill

Standard Hand Signals

Definition

Requirements For Hand Signals

Start & Stop
Selection Of Hoists
Raising And Lowering Of Hook
Movement
Travel Of Crane
General Movement
Overhead Crane Horn (Hooter) Signals

Two-Way Radio

Semaphore Flag Signals

The Semaphore Alphabet

Module 9

Telescopic Boom Handler General Safety

General Safety Regulation (GSR)

The Carrier

Rear Visibility
Pinch Points
Parking
Illumination
Slipping
Fire Extinguisher
Engine
Railings
Boarding The Operator’s Compartment
Safety Belt
Steering Wheel
Personal Protective Equipment
Mirrors
Pedals

Telescopic Boom

Forks
Other Attachments
Pre-Use Inspection
The Forks/Attachments
Cylinders
The Forks/Attachment Transportation
Carrying Forks/Attachments Too High
Other People
Stabilisers

Safety Factors During Operations

Speed
Operator’s Impairment
Confined Spaces
Overloading
Unbalanced Loads
Brake Failure
Sharp Bends/Curves
Gases/Fumes & Confined Spaces
Sharp Braking
Driving On Different Terrains
Overhead Clearance
Elevated Loads
Parking Brake
Using One Fork To Elevate Loads
Unauthorized Use
Loading On A Incline
Falling Objects
No Passengers
Hot Radiator Fluids
Electrocution
Hazardous Area
Hydraulic Leaks
Oil Pressure
Driving With Foot On Brake Pedal
The Engine
Reversing While Moving
Push Start
Towing The Machine

Safety In General

Counterweight Value
Environment

Care And Maintenance Of Your Fire Extinguishers

Fire Extinguisher Inspection
Fire Extinguisher Maintenance
How A Fire Extinguisher Works
Types Of Fire Extinguishers
How Fire Works
Basic Fire-Fighting Tips
How To Fight A Fire Safely
Never Fight A Fire When
What To Do When Your Clothes Catch Fire

General Safety

Centre Your Loads

Loose Loads

Wide And Long Loads
Handling
Visibility
Driving The TBH On Public Roads
Driving The TBH With A Front-Mounted Attachments
Operating The TBH With A Trailer

Loading Platforms/Dock Boards

Dock Board Types
Dock Levelling Device Safety

Entry level requirements into this programme?

All new entrants intended under this code (Novice or Re-licensing) shall provide training institution with the required documents as specified under the National Code Of Practice (NCOP No 43835) Promulgated 23 October 2020

An employer declaration or medical certificate confirming the medical fitness of the learner to undergo the intended training
An eye test results issued by a person trained to carry out such tests
All new entrants intended under this code will be required to hold at least a Grade 12 (Std 10) or National Qualifications Framework level 4 (Mathematics literacy and English) or equivalent
Learners shall provide training institution with a valid certified copy of his/her Identity Document
Employers must provide a valid copy of Telescopic boom Handler Load Test Certificate